裝配生產(chǎn)線是人和機(jī)器的有效組合,它最充分地體現(xiàn)了設(shè)備的靈活性。裝配線將輸送系統(tǒng)、隨行夾具和在線專機(jī)、檢測(cè)設(shè)備有機(jī)地組合在一起,以滿足多品種產(chǎn)品的裝配要求。
裝配生產(chǎn)線是人和機(jī)器的有效組合,它最充分地體現(xiàn)了設(shè)備的靈活性。裝配線將輸送系統(tǒng)、隨行夾具和在線專機(jī)、檢測(cè)設(shè)備有機(jī)地組合在一起,以滿足多品種產(chǎn)品的裝配要求。
(1)、裝配線的基本原理
裝配線的基本原理是將制造過程中的各個(gè)工序分成一個(gè)個(gè)相對(duì)獨(dú)立的小工序,再將這些小工序有序地組織在一起,通過工件傳送帶或者搬運(yùn)工具,使各工序在一條連續(xù)的流水線上依次進(jìn)行,從而實(shí)現(xiàn)產(chǎn)品的高效、快速、穩(wěn)定地生產(chǎn)。
(2)、裝配線的類型
根據(jù)配置和生產(chǎn)需求的不同,裝配線可以分為多種類型,包括但不限于以下幾種:
有動(dòng)力和無動(dòng)力滾筒線,板式鏈、流利條輸送線,壁掛式裝配線,皮帶輸送線,差速鏈、臺(tái)車流水線,手推(萬向球)裝配線等。
(3)、裝配線的構(gòu)成
生產(chǎn)流水線:作為整個(gè)裝配線的基礎(chǔ),負(fù)責(zé)產(chǎn)品的連續(xù)傳輸。
生產(chǎn)設(shè)備:包括各種生產(chǎn)工具、加工設(shè)備等,用于完成產(chǎn)品的各個(gè)裝配工序。
機(jī)器人、工具:用于輔助或自動(dòng)完成裝配任務(wù),提高生產(chǎn)效率和精度。
自動(dòng)檢測(cè)裝置:用于對(duì)產(chǎn)品進(jìn)行質(zhì)量檢測(cè),確保產(chǎn)品質(zhì)量符合標(biāo)準(zhǔn)。
傳輸設(shè)備:如傳送帶、搬運(yùn)機(jī)器人等,用于將產(chǎn)品從一個(gè)工序傳輸?shù)较乱粋€(gè)工序。
傳感器:用于監(jiān)測(cè)裝配線上的各種參數(shù),如溫度、壓力、速度等,確保裝配過程的安全和穩(wěn)定。
The assembly line represents an effective combination of humans and machines, showcasing the utmost flexibility of equipment. It integrates conveying systems, traveling fixtures, online special machines, and inspection devices seamlessly to cater to the assembly requirements of multiple product types.
(1) Fundamentals of the Assembly Line
The assembly line's basic principle involves dividing the manufacturing process into relatively independent, smaller subprocesses. These subprocesses are then organized sequentially, utilizing workpiece conveyors or handling tools, to proceed in a continuous flow line, enabling efficient, rapid, and stable production of products.
(2) Types of Assembly Lines
Based on varying configurations and production demands, assembly lines can be categorized into multiple types, including but not limited to: powered and non-powered roller conveyors, slat chain/gravity roller conveyors, wall-mounted assembly lines, belt conveyors, differential speed chain/pallet lines, and manual push (ball transfer) assembly lines.
(3) Composition of an Assembly Line
Production Line: Forms the foundation of the entire assembly line, responsible for the continuous transportation of products.
Production Equipment: Comprises various tools and processing machines used to complete each assembly step of the product.
Robots and Tools: Assist or automate assembly tasks, enhancing production efficiency and precision.
Automatic Inspection Devices: Conduct quality control on products, ensuring they meet established standards.
Transfer Equipment: Such as conveyor belts and handling robots, responsible for transferring products from one assembly station to the next.
Sensors: Monitor various parameters on the assembly line, like temperature, pressure, and speed, ensuring the safety and stability of the process.
規(guī)格參數(shù)/Specification Parameters
項(xiàng)目/Item | 參數(shù)/Parameters |
適用范圍/ Application scope | PET制品/PET Product |
供電電源/Power supply | 220V/380V,50Hz |
年產(chǎn)能/Annual production | 20-80萬/ 200,000-800,000 |
控制方式/Control model | 現(xiàn)場(chǎng)總線控制/Field bus control |
其他Others | 按需定制/Customized |